Special Purpose Machine

Our Industrial Ovens are engineered for controlled heating, drying, curing, and baking applications across a wide range of industries. Designed with uniform temperature distribution and energy-efficient operation, these ovens deliver consistent results even in continuous production environments.

Built using heavy-duty insulated construction and precision temperature control systems, our industrial ovens ensure process reliability, safety, and long service life.

Key Features

• Uniform temperature distribution
• High-quality thermal insulation for energy efficiency
• Accurate PID temperature control
• Electric / Gas / Diesel heating options
• Robust MS fabricated structure
• Safe and user-friendly operation
• Customizable chamber size and layout

Applications

• Powder coating curing
• Drying and pre-heating processes
• Heat treatment (low temperature)
• Automotive and engineering components
• Electrical and electronic parts
• Paint, adhesive, and resin curing

Benefits

• Consistent heating and process repeatability
• Reduced energy consumption
• Improved product quality
• Safe operation with long service life
• Low maintenance and high reliability

Why Choose Our Industrial Ovens?

• Designed for continuous industrial operation
• Precision temperature control
• Custom-built to match process requirements
• Compliant with industrial safety standards
• Proven performance in harsh shop-floor conditions

Custom Oven Solutions
We design and manufacture application-specific industrial ovens, customized for:

• Temperature range
• Batch or continuous process
• Component size and throughput
• Energy source and layout constraints

Our Industrial Turn Tables are designed to provide smooth, controlled rotation and accurate positioning for assembly, inspection, welding, and packaging operations. Built with a rigid structural frame and precision drive system, these turn tables improve workflow efficiency, reduce manual handling, and enhance operator safety.

Suitable for both manual and automated production lines, our turn tables deliver consistent performance in demanding industrial environments.

Key Features

• Heavy-duty MS fabricated structure
• Smooth and vibration-free rotation
• Manual / motorized / indexing options
• Accurate speed and position control
• High load-bearing capacity
• Compact and stable design
• Easy integration with conveyors and automation systems

Applications

• Assembly lines
• Welding and fabrication
• Inspection and quality checking
• Packaging and labeling systems
• Painting and coating operations
• Automation and robotic integration

Benefits

• Improves cycle time and productivity
• Reduces manual handling and operator fatigue
• Ensures accurate part positioning
• Enhances process consistency
• Safe and reliable operation

Why Choose Our Turn Tables?

• Designed for industrial load conditions
• Precision-engineered rotation system
• Custom-built for specific applications
• Long service life with low maintenance
• Suitable for automation and robotics

Custom Turn Table Solutions
We offer application-specific turn tables, customized based on:

• Load and table size
• Rotation speed and indexing requirement
• Automation level
• Space and layout constraints

Our Shrink Sleeve Applicators are designed for precise, high-speed application of shrink sleeve labels on bottles, containers, and packaging products. Engineered for continuous production environments, the system ensures accurate sleeve placement, uniform positioning, and consistent performance across a wide range of container shapes and sizes.

Built with a robust industrial structure and advanced control systems, our shrink sleeve applicators seamlessly integrate into existing packaging lines.

Key Features

• High-precision sleeve cutting and application system
• Compatible with PVC / PET / OPS shrink sleeves
• Servo / sensor-based sleeve positioning
• Smooth and jam-free operation
• Adjustable guides for multiple container diameters
• Compact, rigid MS fabricated frame
• Easy operation and quick changeover

Applications

• Beverage and food packaging
• FMCG products
• Pharmaceutical bottles
• Cosmetic and personal care products
• Chemical and lubricant containers

Benefits

• Accurate and wrinkle-free sleeve application
• High output with consistent quality
• Reduces manual labeling errors
• Supports 360° branding and tamper evidence
• Low maintenance and long operational life

Why Choose Our Shrink Sleeve Applicator?

• Engineered for high-speed packaging lines
• Custom-built to suit container and sleeve specifications
• Reliable performance in industrial environments
• Easy integration with shrink tunnels and conveyors
• Strong focus on productivity and finish quality

Customization & Integration
We provide application-specific shrink sleeve solutions, customized for:

• Container shape and size
• Sleeve material and thickness
• Line speed and automation level
• Integration with shrink tunnel, conveyor, and inspection systems

Our Poka-Yoke Workstations are designed to prevent human errors at the source, ensuring consistent quality and defect-free production. By integrating error-proofing mechanisms, sensors, and guided assembly features, these workstations help operators perform tasks correctly every time.

Built for lean manufacturing environments, our poka-yoke stations improve productivity, reduce rework, and support zero-defect production goals.

Key Features

• Built-in error-proofing mechanisms
• Sensor-based part presence and sequence detection
• Visual and audio alerts for incorrect operations
• Guided assembly and interlock systems
• Ergonomic workstation design
• Robust MS / aluminum structure
• Easy integration with PLC and automation systems
• Error-Proofing Functions
• Part presence / absence detection
• Correct orientation verification
• Process sequence validation
• Torque and operation confirmation
• Go / No-Go inspection integration
• Traceability and data logging (optional)

Applications

• Automotive assembly lines
• Electrical and electronic assembly
• Precision component assembly
• Press shop and sub-assembly stations
• Quality inspection and rework prevention

Benefits

• Eliminates assembly and handling errors
• Improves first-pass yield
• Reduces rejection and rework costs
• Enhances operator confidence and safety
• Supports lean and Six Sigma practices

Why Choose Our Poka-Yoke Workstations?

• Custom-designed for your process
• Proven error-proofing concepts
• Reliable industrial-grade construction
• Easy operation and low maintenance
• Supports zero-defect manufacturing

Custom Poka-Yoke Solutions
We develop application-specific poka-yoke workstations, customized based on:

• Component and process flow
• Error types to be prevented
• Automation level
• Space and ergonomic requirements

Our Vibratory Bowl Feeders are designed to automatically feed, orient, and deliver components to production lines with high accuracy and consistency. Engineered for continuous, high-speed operations, these systems ensure smooth part flow while minimizing manual handling.

Manufactured with robust construction and precision tooling, our vibratory bowl feeders improve productivity, reduce downtime, and support reliable automation across various industries.

Key Features

• Consistent and controlled component feeding
• Custom tooled bowl for accurate orientation
• Smooth, low-noise vibration mechanism
• Adjustable feed rate and vibration intensity
• Heavy-duty MS / SS bowl construction
• Reliable electromagnetic drive system
• Easy integration with automation equipment

Applications

• Automotive components
• Electrical and electronic parts
• Fasteners, pins, and springs
• Pressed and machined components
• Pharmaceutical and FMCG components
• Assembly and inspection lines

Benefits

• Ensures uniform part orientation
• Increases production efficiency
• Reduces manual labor and errors
• Supports continuous automated operation
• Low maintenance and long service life

Why Choose Our Vibratory Bowl Feeders?

• Custom-designed for your component geometry
• Stable feeding with minimal part damage
• Designed for high-volume production
• Reliable performance in industrial environments
• Compatible with robots, conveyors, and inspection systems

Custom Feeder Solutions
We design application-specific vibratory bowl feeder systems, customized for:

• Component shape and size
• Required orientation
• Line speed and throughput
• Integration with automation and robotics

Our Welding Fixtures are designed to accurately locate, hold, and support components during welding operations, ensuring dimensional accuracy, repeatability, and high weld quality. Engineered for both manual and automated welding processes, these fixtures minimize distortion, reduce setup time, and improve overall productivity.

Manufactured using precision-machined components and rigid structural frames, our welding fixtures deliver reliable performance in demanding shop-floor conditions.

Key Features

• Precision component location and clamping
• Rigid MS fabricated structure
• Accurate datum referencing
• Designed to minimize welding distortion
• Suitable for MIG / TIG / Spot welding
• Easy loading and unloading of components
• Long service life with low maintenance

Applications

• Automotive chassis and body parts
• Fabricated assemblies and frames
• Sheet metal and press parts
• Structural and precision components
• Robotic and automated welding lines

Benefits

• Consistent weld quality and joint strength
• Reduced setup and cycle time
• Improved dimensional accuracy
• Enhanced operator safety
• Supports high-volume and repeat production

Why Choose Our Welding Fixtures?

• Designed as per component and welding process
• High rigidity and thermal stability
• Suitable for manual and robotic welding
• Proven performance in industrial environments
• Custom-built for production efficiency

Custom Fixture Development
We specialize in application-specific welding fixtures, customized based on:

• Component geometry
• Welding method and sequence
• Production volume
• Automation and robot integration

Precision Surface Protection through Advanced Zinc-Aluminum Flake Coating At Patil Industries, we specialize in designing and manufacturing state-of-the-art Dip-Spin ZAC Coating Systems engineered for high-performance corrosion protection.

Our automated systems apply uniform Zinc-Aluminum Flake (ZAC) coatings on fasteners, press parts, and hardware components — ensuring long-lasting resistance to rust, wear, and chemical degradation.

Advanced Coating Technology

• The Dip-Spin ZAC Coating Process integrates automation, precision control, and eco-efficient recovery systems to deliver consistent surface finish and optimized material utilization. Every system is built with PLC-based controls, ensuring repeatable cycle parameters and minimal human intervention.

System Overview

• Fully Automated Sequence: Dip → Spin → Dry → Cure.
• Programmable Cycle Times: Adjustable RPM and duration for different part geometries and coating viscosities.
• Uniform Coating Thickness: Achieved through precise spin control and viscosity management.
• PID Temperature Control: Drying and curing chambers maintain stable temperatures up to 250°C.
• Coating Recovery System: Integrated filtration and recirculation unit minimizes waste and ensures clean, reusable coating material.
• Safety Features: Interlocked doors, overload protection, and real-time fault monitoring through HMI interface.

Performance & Quality

• Uniform layer distribution on complex geometries.
• Improved coating adhesion through optimized spin parameters.
• Controlled curing cycle ensures high corrosion resistance (salt spray > 1000 hrs as per ASTM B117, achievable with suitable coating chemistry).
• Reduced coating consumption through automated recovery and re-filtering system.
• Compatible with most commercial ZAC formulations.

Automation & Integration

• Servo-driven spin basket with speed feedback loop.
• Real-time monitoring of process parameters (RPM, time, temp).
• Recipe-based control via touchscreen HMI for different component types.
• Optional SCADA connectivity for production analytics, coating traceability, and remote diagnostics.
• Integration-ready for IoT & Industry 4.0 environments.

Applications

• Automotive Fasteners & Bolts
• Press Components & Brackets
• Hardware & Construction Fittings
• Washers, Springs, and Small Metal Parts

Why Choose Patil Industries

• Proven engineering expertise in ZAC coating system design and automation.
• Robust mechanical structure with industrial-grade components.
• Energy-efficient heating and recovery system to reduce operational costs.
• In-house PLC programming, panel design, and process optimization support.
• Comprehensive AMC and after-sales service for long-term reliability.

Protect your components. Enhance their lifespan.

• Choose Patil Industries’ Dip-Spin ZAC Coating Systems — engineered for precision, performance, and sustainable surface protection.