Poka Yoke Workstation

Our Poka-Yoke Workstations are designed to prevent human errors at the source, ensuring consistent quality and defect-free production. By integrating error-proofing mechanisms, sensors, and guided assembly features, these workstations help operators perform tasks correctly every time.

Built for lean manufacturing environments, our poka-yoke stations improve productivity, reduce rework, and support zero-defect production goals.

Key Features

• Built-in error-proofing mechanisms
• Sensor-based part presence and sequence detection
• Visual and audio alerts for incorrect operations
• Guided assembly and interlock systems
• Ergonomic workstation design
• Robust MS / aluminum structure
• Easy integration with PLC and automation systems
• Error-Proofing Functions
• Part presence / absence detection
• Correct orientation verification
• Process sequence validation
• Torque and operation confirmation
• Go / No-Go inspection integration
• Traceability and data logging (optional)

Applications

• Automotive assembly lines
• Electrical and electronic assembly
• Precision component assembly
• Press shop and sub-assembly stations
• Quality inspection and rework prevention

Benefits

• Eliminates assembly and handling errors
• Improves first-pass yield
• Reduces rejection and rework costs
• Enhances operator confidence and safety
• Supports lean and Six Sigma practices

Why Choose Our Poka-Yoke Workstations?

• Custom-designed for your process
• Proven error-proofing concepts
• Reliable industrial-grade construction
• Easy operation and low maintenance
• Supports zero-defect manufacturing

Custom Poka-Yoke Solutions
We develop application-specific poka-yoke workstations, customized based on:

• Component and process flow
• Error types to be prevented
• Automation level
• Space and ergonomic requirements